STACK DESIGN EVALUATION FOR OUTER PERIMETER SEALING

Stack design evaluation

We scaled up our successful laboratory cell with 50cm2 of electrode area to a large stack with over 1000cm^2 electrode area.

In doing so we had to design several parts such as frames and distribution plates to route the electrolyte through the electrodes.

The newly designed parts were manufactured by our cooperation partners at TUKE and other manufacturers.

In the next phase we tested the sealing concept of the design for leakages.

In order to do that we started to assemble a single cell with the new large components (1-cell-stack) and performed two different experiments.

  • Outer perimeter sealing evaluation
  • Inner perimeter sealing evaluation

The 1st one is described below. Stay tuned for second experiment !

Outer perimeter sealing evaluation

The first test to be performed was the “air-pressure test” to check for any possible external leakages of the sealing concept.

External leakages means: electrolyte that is pumped into the stack can breach the sealings and become visible on the outside of the stack.

In order to test the hydraulic properties a 1-cell-stack was assembled and pressured air was applied to the short stack.

Pressure sensors were installed on the inlet and on the outlet of the stack.

Pressured air is a simple method to check for external leakages similar to a tire on a bike that is pressurized.

The first several tests showed some leakages that were related to the distribution plate.

After some adjustments to the distribution plates we were able to seal the stack so that no external leakages were detected by air flowing out of the stack.

ACKNOWLEDGEMENT:

This work was supported by the project: IPCEI_IE_FLOW_BESS_012021

Kysucké Nové Mesto

BESS installed and in the process of installation:
Customer Location MW MWh Provided service Commissioning
INO-HUB Energy SK1- Kysucké Nové Mesto 1,5 2,4 BESS Delivery, Ancillary services 03/2024
INO-HUB Energy SK2- Kysucké Nové Mesto 2,0 2,4 BESS Delivery, Ancillary services 03/2025

Nováky

BESS successful in the tender, pending contract signing:
Customer MW MWh Provided service Expected commissioning
N/A 55,0 BESS Delivery 02/2026

Košice

BESS installed and in the process of installation:
Customer Location MW MWh Provided service Commissioning
INO-HUB Energy SK3 Košice 8,0 10,4 BESS Delivery, Ancillary services 12/2025

Hungary

BESS in tender:

CustomerMWMWhProvided service
N/A3,215,0BESS Delivery, Ancillary services
Other Projects 50,0BESS Delivery, Ancillary services, Flexibility
Summary values 65,0 MWh 

Czech Republic

BESS in tender:

CustomerMWMWhProvided service
N/A8,010,0Delivery and operation of BESS
Summary values 10,0 MWh 

Šaľa

BESS successful in the tender, pending contract signing:
Customer MW MWh Provided service Expected commissioning
N/A 6,0 7,6 BESS Delivery 11/2025