OPTIMIZATION OF THE PIPING-SYSTEM BY MEANS OF CFD-SIMULATIONS

Besides optimizing the stack in terms of pressure drop we are also working on optimizing the whole hydraulic system of the battery. In a VRFB, the electrolyte is pumped in two separate hydraulic circuits for positive and negative side from the tanks into the several stacks and back to the tanks, possibly also passing heat-exchangers.

There are several options to design this piping system. Routings, branches, pipe diameters, placing of the pumps as well as design and dimensions of the heat-exchanger must be chosen. We have transferred different possible models of the hydraulic system into CAD-drawings and our partners at UPJS conducted the corresponding CFD-Simulations. By comparing the results of these simulations, we can find suitable variants and even improve the models further.

Our goal is to design a piping system providing sufficient flow to all the stacks within the battery system, while at the same time having the least overall pressure drop possible.

ACKNOWLEDGEMENT:

This work was supported by the project: IPCEI_IE_FLOW_BESS_012021_2. phase

Kysucké Nové Mesto

BESS installed and in the process of installation:
Customer Location MW MWh Provided service Commissioning
INO-HUB Energy SK1- Kysucké Nové Mesto 1,5 2,4 BESS Delivery, Ancillary services 03/2024
INO-HUB Energy SK2- Kysucké Nové Mesto 2,0 2,4 BESS Delivery, Ancillary services 03/2025

Nováky

BESS successful in the tender, pending contract signing:
Customer MW MWh Provided service Expected commissioning
N/A 55,0 BESS Delivery 02/2026

Košice

BESS installed and in the process of installation:
Customer Location MW MWh Provided service Commissioning
INO-HUB Energy SK3 Košice 8,0 10,4 BESS Delivery, Ancillary services 12/2025

Hungary

BESS in tender:

CustomerMWMWhProvided service
N/A3,215,0BESS Delivery, Ancillary services
Other Projects 50,0BESS Delivery, Ancillary services, Flexibility
Summary values 65,0 MWh 

Czech Republic

BESS in tender:

CustomerMWMWhProvided service
N/A8,010,0Delivery and operation of BESS
Summary values 10,0 MWh 

Šaľa

BESS successful in the tender, pending contract signing:
Customer MW MWh Provided service Expected commissioning
N/A 6,0 7,6 BESS Delivery 11/2025